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ENZYMATIC BLEACH CLEAN-UP WITH DE-PILLING

ENZYMATIC BLEACH CLEAN-UP WITH DE-PILLING

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The textile industry has long utilized enzymes, beginning with the application of amylase for starch removal during de-sizing. Today, advanced specialty enzymes play a critical role in various textile processes, including biological scouring, anti-pilling, fabric polishing, garment washing, fading, and stone washing. These enzymes, such as those designed for residual peroxide removal and dye bath bio-polishing, address growing environmental and cost concerns while enhancing process efficiency. By leveraging enzyme technology, the industry achieves cleaner, more sustainable methods that align with modern ecological standards and deliver high-quality textile finishes.

Innovative enzyme solutions, such as those developed by Epygen, are tailored to meet the dynamic demands of the textile and garment processing industry. Through advanced enzyme engineering, strains isolated from diverse biological environments are optimized for specific applications, such as cold-water stone washing of denim, which minimizes back-staining while delivering superior finishes. Epygen’s enzyme scientists focus on understanding complex natural substrates like cotton, customizing enzyme proteins to maximize efficiency and performance. This combination of cutting-edge science and alignment with fashion trends enables cleaner, more cost-effective processes, making Epygen enzymes a trusted choice in the industry.

Epygen’s Retrox series of Catalases are Oxido Reductase enzyme, efficiently decompose residual peroxide after bleaching, which otherwise may cause a patchy dyeing problems in mill. Epygen combines the biological processes of bleach clean-up and bio-polishing for an efficient process.

Being a combined biological process, this does not require excessive washing between the bleaching and dyeing stages.

Name : Retrcell® SynerG

Description
One step Catalase enzyme with Polishing Cellulase activity, suitable for decomposition of high concentrations of Hydrogen Peroxide into Oxygen and Water at low dosages. Since this enzyme is totally inert to Reactive Dyes stuffs, it is preferred for Peroxide killing, post bleaching, prior to dyeing, as it also performs Bio-polishing simultaneously.

SynerG is a unique combination of Biological Catalase & Cellulase activity, allowing mill processors to carryout fuzz removal operation along with bleach clean up and Dyeing, all in one shot. This allows substantial saving in processing resources like time, water, energy and chemicals. The simplication of process reduces manpower cost and human error, delivering an overall improvement to mill efficiency.

Below are few advantages from SynerG:

  • Increased production throughput
  • Saving in time and fabric wet processing cost
  • Even Dyeing
  • Controlled strength loss of Fabric
  • Reduced Human involvement and human error
  • Improved effluent quality

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